Groove cutting machine advantages

For the bevel cutting of pipes, the company cuts the pipes first and then polishes the bevels by hand. But for the saddle-shaped intersecting line of pipe and bevel cutting, using manual cutting and grinding methods, the cutting quality is difficult to guarantee. This traditional manual and mechanical bevel processing method not only has low cutting efficiency, but also needs to reserve more groove welding allowance, resulting in serious waste of steel during bevel cutting.
Some large and medium-sized enterprises purchased imported flat-plate or pipe-groove cutting numerical control equipment and were able to perform manual bevel programming and cutting on the control system. However, it is rare to be able to set various kinds of grooves on the computer and automatically complete the groove. Programming and nesting of programs to achieve automated and continuous nesting cuts.
The so-called bevel cutting refers to the cutting angle between the cutting surface and the material plane which is less than 90° in the cutting process, so as to facilitate seamless welding of the material. According to the cutting material, bevel cutting includes groove cutting of a pipe material and bevel cutting of a flat plate. The CNC cutting of the groove of the pipe requires that the flame or the plasma torch be continuously cut in accordance with the saddle-shaped intersecting line. In the flat groove cutting, besides the simple flame cutting of the three torch bevel, the most commonly used groove cutting is It is the continuous cutting of the V-shaped groove, the complete cutting of the nest with groove parts at one time, and the continuous cutting of different V-shaped angle grooves of multiple cutting surfaces. The most complicated ones are V, X, Y, and K-shaped bevels, which require two or even three cuts, one-off nesting with grooved parts, and continuous cuts in different groove types.
CNC cutting technology was introduced in groove cutting, which is mainly CNC system (controller) and bevel cutting nesting programming software. The numerical control system must have the function of multi-axis linkage, control the groove control function of infinite rotation and swing angle, and the groove cutting process. Bevel cutting and nesting programming software is the core technology of CNC bevel cutting for efficient automatic cutting. Regardless of pipe or flat CNC cutting, it is necessary to improve the production efficiency of bevel cutting, effectively save steel, and cannot stay on the CNC system or controller. For manual programming and single-piece cutting, we must use bevel cutting and nesting programming software to perform groove setting and nesting programming on the computer. Continuous cutting of various grooves on the CNC cutting machine can effectively improve cutting efficiency and save Steel.
The Infinite Reload Groove Cutting Machine is designed to improve the mechanical structure of the main machine, realize infinite rotation of the cutting torch, and adopts precision manufacturing technology to design a smart and compact double pendulum mechanism so that the cutting moment can be within a 360° spatial range. Rotate infinitely to cut all kinds of parts with complex grooves. The cutting machine adopts a low center-of-gravity door structure, and the double moment pendulum mechanism has a high rigidity structure and stable and reliable positioning accuracy. In addition to the basic mechanical positioning, in the automatic elevation control of the cutting moment, in the cutting process, with the unevenness of the steel plate, the cutting moment always needs to maintain the distance between the steel plate and the steel plate in the rotation and swing angle, and is always in the same position. The best cutting state. Control accuracy can reach ± ​​0.1mm. As the core part of the cutting machine, the Infinite Reload Groove Cutting Machine has a specific control algorithm of the variable slope curve on the numerical control system. It has rich functions, easy operation and intuitive graphical display.
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